Wafer-scale membrane release process

This technology is a new sensor made up of dielectric materials tuned to accurately measure a variable and wide range of temperatures. The sensor is wireless and is powered by an external magnetic field. As the temperature changes, the dielectric material changes its signature magnetic response and the change is detected by a magnetic field response sensor. Applications for this technology are temperature sensors for non-conductive surfaces where the conditions or operations require a robust and wireless sensor.

The thin film sensor’s principal advantage lies in its potential to take high frequency temperature measurements from the surface of a reentering spacecraft while simultaneously withstanding the high temperature and oxidizing environment encountered. This data provides engineers with operational phase measurements used to refine the spacecraft’s operational envelope and track flight hardware behavior in addition to providing high frequency temperature measurements that can inform the physics of a boundary layer. Mismatches in coefficients of thermal expansion (CTE) are expected in TPS-based sensor applications because the metallic materials used for temperature sensing have thermal expansion rates that differ from the rates of the substrate and coating materials in the TPS. At high temperatures during reentry, this mismatch in CTE can create a significant strain differential between the metallic sensor, sensor leads, and the materials to which the sensor and leads are bonded. High frequency response temperature measurements on the surface of entry spacecraft are not currently possible above ~700 F with existing measurement capabilities. This shortcoming is primarily due to the need for robust sensor behavior at temperatures of several thousand degrees F. The sensor design of this technology preserves the integrity of sensor components while enhancing its high temperature functionality. The thin film temperature sensor has a technology readiness level (TRL) 5 (Component and/or breadboard validation in relevant environment) and is now available for patent licensing. Please note that NASA does not manufacture products itself for commercial sale.

The Multilayered Fire Protection system uses technology from the space craft flexible heat shield for future planetary missions. By optimizing this material for the fire environment, utilizing heat shield test methods, and experimenting with different materials, the NASA team developed a multilayered fire protection system. This system includes an outer textile layer which reflects over 90 percent of the radiant heat, an insulated layer which protects against convective heat and hot gases, and a non-porous film layer which is a gas barrier layer.

The difference between Layered Energy Depletion Radiation Shielding (LEDRS) and Stacked Energy Depletion Radiation Shielding (SEDRS) is how the piece of matter, or shield, is analyzed as radiation passes through the matter. SEDRS involves using a defined and ordered stack of layers of shielding with different material properties such that the thickness and chemical properties of each material maximizes the absorption of energy from the radiation particles that are most damaging to the target. The SEDRS shielding method aims to provide the maximum level of energy absorption while still keeping shielding mass and volume low. The process of LEDRS involves using layers of shielding material such that the thickness of each material is designed to absorb the maximum amount of energy from the radiation particles that are most damaging to the target after subsequent layers of shielding. The more energy is absorbed by the shielding material, the less energy will be deposited in the target minimizing the required mass to achieve a resulting lower dose for a given geometrical feature. The LEDRS shielding method aims to provide the maximum level of energy absorption. The process for designing LEDRS views potential radiation shields as a cascade of effects from each shielding layer to the next and is helpful for investigating the particular effects of each layer. SEDRS and LEDRS can improve any technology that relies on the controlled manipulation of a radiation field by interaction with a material element.

The SansEC sensor is an electrically open circuit without electrical connections. Having a device without circuits eliminates a common failure source of electrical systems. It consists of a uniquely designed thin-film electrically conductive geometric pattern that stores energy in both electric and magnetic fields. When wirelessly interrogated from the portable data acquisition system, the sensor becomes electrically active and emits a wireless response. The magnetic field response attributes of frequency, amplitude, and bandwidth of the inductor correspond to the physical property states measured by the sensor. Container damage, temperature, spoilage, or substance level is detected by changes in resonant frequency read by the accompanying magnetic field data acquisition system. A unique feature of the sensor is its ability to measure more than one physical attribute at the same time. In addition, by eliminating electrical connections, damage to any area of the sensor will not prevent it from being powered or interrogated.