VTOL UAV With the Cruise Efficiency of a Conventional Fixed Wing UAV

The thrust actuating device includes several innovations in the aerodynamically stable tilt actuation of propellers, propeller pylons, jets, wings, and fuselages, collectively called propulsors. The propulsors rotate between hover and forward flight mode for a tilt-wing or tilt-rotor aircraft. A vehicle designed using this technology can transition from a hovering flight condition to a wing born flight condition with no mechanical actuation and can do so without complex control systems. This results in a reduction in system weight and complexity and produces a robust and naturally stable hovering aircraft with efficient forward flight modes.

While previous eVTOLs often require a near 90° wing tilt to position propellers in an optimal location to generate vertical force for takeoff, NASA has taken a very different approach. NASA's design instead uses a slight wing angle and large flaps designed to deflect slipstream generated by the propellers to create a net positive force in the vertical direction, all while preventing forward movement. This unique configuration allows for takeoff and landing operations without the need for near 90° wing tilt angles. After takeoff, the transition to forward flight only requires a slight change in attitude of the vehicle and retraction of the flaps. Similar solutions require large changes in attitude to accomplish this transition which is often undesirable, especially for air taxi operations that involve passengers. Given the effectiveness of this configuration for generating upward force, the requirement for wing angle tilt has been reduced from near 90° to approximately 15° during takeoff. Further iterations may reduce this requirement even further to 0°. By eliminating the need for near 90° wing tilt, NASA's eVTOL design removes the need for mechanisms to perform active tilting of the wings or rotors, reducing system mass and thereby improving performance. Flaps represent the only components that require actuation for takeoff and landing operations. Innovators at NASA leveraged the Langley Aerodrome 8 (LA-8), a modular testbed vehicle that allows for rapid prototyping and testing of eVTOLs with various configurations, to design and test this novel concept.

This UAS technology defines a part-time VTOL system that transitions to efficient fixed-wing operation to obtain desired endurance and range. A novel three-segment wing design includes: a fixed Inner segment mounted to the fuselage, a controlled, articulating intermediate segment to which lift engines are attached, and a free-to-rotate outer segment to alleviate gust impacts on the airframe in both modes. The aft propulsor is articulated and configured such that the thrust being generated is always in a proverse direction. Also, the controlled-articulation wing segments are operated in both tandem and differential modes to allow for direct control while in the various modes of operation. Also incorporated is a novel control architecture that encompasses both the different system operating modes as well as the considerable number of individual control options and combinations.

The technology presents an on-board estimation, navigation and control architecture for multi-rotor drones flying in an urban environment. It consists of adaptive algorithms to estimate the vehicle's aerodynamic drag coefficients with respect to still air and urban wind components along the flight trajectory, with guaranteed fast and reliable convergence to the true values. Navigation algorithms generate feasible trajectories between given way-points that take into account the estimated wind. Control algorithms track the generated trajectories as long as the vehicle retains a sufficient number of functioning rotors that are capable of compensating for the estimated wind. The technology provides a method of measuring wind profiles on a drone using existing motion sensors, like the inertial measurement unit (IMU), rate gyroscope, etc., that are observably necessary for any drone to operate. The algorithms are used to estimate wind around the drone. They can be used for stability or trajectory calculations, and are adaptable for use with any UAV regardless of the knowledge of weight and inertia. They further provide real-time calculations without additional sensors. The estimation method is implemented using onboard computing power. It rapidly converges to true values, is computationally inexpensive, and does not require any specific hardware or specific vehicle maneuvers for the convergence. All components of this on-board system are computationally effective and are intended for a real time implementation. The method's software is developed in a Matlab/Simulink environment, and has executable versions, which are suitable for majority of existing onboard controllers. The algorithms were tested in simulations.

The aircraft operates by vectoring the thrust of three independent rotors (propellers). In addition, the vehicle can operate with only thrust vectoring and motor speed control to maintain vehicle attitude in hover and forward (wing born) flight. No other means of vehicle attitude control is required (i.e. ailerons, elevators, rudder), however these additional control surfaces could be added if vehicle control is desired in gliding (non-thrust) conditions.