Solid-State Microwave Power Module

MMICs are a type of integrated circuit that operates at microwave frequencies to amplify electronic signals. The system has at least two power amplifiers; input ports to receive power from the amplifiers; at least one power combiner, which receives power from each input port and combines them to produce maximized power; an output port that sends this maximized power to its destination; and an isolated port, either grounded or match-terminated, that receives no or negligible power from the combiner. The output port can be connected to a load, and can employ more than one combiner, so that the power from another combiner and an input port can be combined, for example, in a 3-way unequal power combiner. Glenn's Ka-band demonstration power combiner has an output return loss better than 20 dB, and a high degree of isolation between the output port and the isolated port, as well as between the two input ports. When the ratio of output power for two MMICs is two-to-one, the combined efficiency is better than 90%. However, the design is not limited to a two-to-one ratio; it can be customized to any arbitrary power output ratio. This means that a low-power gallium arsenide MMIC can be combined with a high-power gallium nitride MMIC, giving designers much more flexibility. The output impedance of the MMIC power amplifier is matched directly to the waveguide impedance, without first transitioning into a transmission line. This technique eliminates the losses associated with a transition and enhances the overall efficiency. Furthermore, the MMIC power combiner is dual purpose- run in reverse it serves as a power divider. To reduce the cost and weight the combiner can be manufactured using 3-D printing and metal-plated plastic. By combining MMIC amplifiers more efficiently, Glenn's technology greatly enhances communications from near-Earth and deep space-to-Earth.

Glenn's researchers originally created the MDC to improve the beacon sources for atmospheric propagation studies. These studies are typically conducted to test atmospheric conditions to determine the signal strength needed for satellite communications. A low-power transmitter (e.g., a beacon source) is attached to the satellite, and transmits a continuous waveform (CW) signal to a receiving station on Earth. However, when a separate frequency is desired, building a new beacon source for the transmitter on the satellite - especially one that will operate at higher frequencies - presents numerous challenges. For one, a single-frequency beacon source requires a temperature-stabilized oscillator for frequency generation separate from that provided by the spacecraft receiver. To solve such problems, Glenn's innovators fabricated the MDC from two sections of waveguide: a primary waveguide for the fundamental frequency (Ku-band), and a secondary waveguide for the harmonics (Ka-band). These sections are joined together so that precision-machined slots in the second waveguide selectively couple the harmonics, for amplification and transmission. The harmonics can then be used as an additional beacon source with very small power losses to the fundamental signal. Once the separation takes place, the second or higher harmonic can be amplified and transmitted to a station on Earth. The efficiency and performance of the MDC can be optimized through appropriate computer modeling software and currently available high-precision fabrication techniques. Without the complexity and expense involved in building separate traveling wave tube amplifiers to generate additional frequencies, Glenn's MDC enables satellites to produce multiple signals that can be received by multiple stations - a significant leap forward in satellite productivity.

Glenn's novel system supports the NASA Aeronautics Research Mission Directorate (ARMD) strategic plan to leverage advancements in technologies over the next 25 years and beyond, leading to new aircraft configurations with enhanced performance, improved energy efficiency, and reduced CO2 emissions. The electric system is a multi-megawatt micro-grid that converts mechanical energy to electric via generators, and electric energy to mechanical via motor-driven fans. This innovation would use the variation in aircraft throttle settings to produce a high-voltage (20 kilovolts), variable-frequency 9-phase AC distribution system. Using doubly fed electric machines (generator, propulsor, and flywheel) allows for field excitation that can cause variable-frequency or variable speed operation around the commanded throttle setting. The flywheel enables an energy storage system that recovers and reuses energy, while the flywheel slews with the throttle control using the electromagnetic torque produced by the doubly fed electric machine. This design permits both sub-synchronous and super-synchronous operation using limited field excitation power provided through power converters. Finally, the reduced switchgear mass facilitated through the use of a high-frequency AC system, setting-less protection zones, and simplified switches for fault clearance provides enhanced operational capability. This system can be controlled so that fault energy is minimized, preventing collateral damage to aircraft structures even with high voltage distribution. Glenn's innovative system adds performance, efficiency, reliability, and cost savings to cutting-edge hybrid electric technology. This is an early-stage technology requiring additional development, and Glenn welcomes co-development opportunities.

Glenn's revolutionary new multi-tone, high-frequency synthesizer can enable a major upgrade in the design of high data rate, wide-band satellite communications links, in addition to the study of atmospheric effects. Conventional single-frequency beacon transmitters have a major limitation: they must assume that atmospheric attenuation and group delay effects are constant at all frequencies across the band of interest. Glenn's synthesizer overcomes this limitation by enabling measurements to be made at multiple frequencies across the entire multi-GHz wide frequency, providing much more accurate and actionable readings. This novel synthesizer consists of a solid-state frequency comb or harmonic generator that uses step-recovery semiconductor diodes to generate a broad range of evenly spaced harmonic frequencies, which are coherent and tunable over a wide frequency range. These harmonics are then filtered by a tunable bandpass filter and amplified to the necessary power level by a tunable millimeter-wave power amplifier. Next, the amplified signals are transmitted as beacon signals from a satellite to a ground receiving station. By measuring the relative signal strength and phase at ground sites the atmospheric induced effects can be determined, enabling scientists to gather essential climate data on hurricanes and climate change. In addition, the synthesizer can serve as a wideband source in place of a satellite transponder, making it easier to downlink high volumes of collected data to the scientific community. Glenn's synthesizer enables a beacon transmitter that, from the economical CubeSat platform, offers simultaneous, fast, and more accurate wideband transmission from space through the Earth's atmosphere than has ever been possible before.

The PLGRM system is designed for in-situ antenna measurements at a remote site. Components include a collaborative (i.e., certified to operate in close proximity with humans) robot arm mounted on a vertical lift and a laser tracker, each on a mobile base. Together, these components enable scanning of a surface larger than the reach of the robot. To accomplish this, the robot first collects all points within its reach, then the system is moved and the laser tracker is used to relocate the robot before additional points are captured. Safety, collision avoidance, and planning aspects are combined to effectively characterize such antennas. Software-defined triggering is also a feature for flexible integration of network analyzers and antenna controllers. Laser tracking is used over photogrammetry to provide position feedback with higher speed and lower latency that facilitates online control of the robotic arm. While collecting the antenna radiation data, the system uses pulsed measurements and time gating to remove unwanted reflections. This lowers the requirement for fully surrounding the test area in anechoic foam. The system also accommodates the possibility of "dirty power" that may be found at any given host facility. NASA has published data that demonstrate system functionality and accuracy. See the PLGRM presentation and paper from the 2019 Antenna Measurement Techniques Association Symposium (AMTA) for more details on component choices, portability challenges, implementation, and measurement data.