RFID Tag for Long Range and Wide Coverage Capabilities

Passive Smart Container system comprises four major components: RFID circuits embedded in or around the container, an antenna and RF distribution system, and an interrogator/reader. The system uses passive RFID circuits placed on a bulk item container to track consumption and quantify items as the items are removed, added or replaced in the container. The antenna is strategically integrated with the lid or elsewhere in or around the container and is constantly coupling RFID signals to/from the RFID circuits. The circuits reply with information regarding the fill level in the container. A processor connected to the reader/interrogator can infer the fill level according to which RFID circuits respond and the magnitude and phase of the returned signals. The technology is compatible with the EPCglobal Class-1 Generation-2 RFID standard. This setup can be modified to track all kinds of items, large and small, making this technology suitable and applicable to an array of commercial fields. RFID is a disruptive technology that has made a large impact on several industries, especially in supply chain and asset management. Passive Smart Container is well positioned to tap into this growing market. Its ability to account for discrete items as well as liquids and bulk goods that were deemed impossible or impractical to tag makes this technology relevant for an array of applications and industries.

The smart enclosure innovation employs traditional RFID cavities, resonators, and filters to provide standing electromagnetic waves within the enclosed volume in order to provide a pervasive field distribution of energy. A high level of read accuracy is achieved by using the contained electromagnetic field levels within the smart enclosure. With this method, more item level tags are successfully identified compared to approaches in which the items are radiated by an incident plane wave. The use of contained electromagnetic fields reduces the cost of the tag antenna; making it cost-effective to tag smaller items. RFID-enabled conductive enclosures have been previously developed, but did not employ specific cavity-design techniques to optimize performance within the enclosure. Also, specific cavity feed approaches provide much better distribution of fields for higher read accuracy. This technology does not restrict the enclosure surface to rectangular or cylindrical shapes; other enclosure forms can also be used. For example, the technology has been demonstrated in textiles such as duffle bags and backpacks. Potential commercial applications include inventory tracking for containers such as waste receptacles, storage containers, and conveyor belts used in grocery checkout stations.

Current RFID readers, such as the EPC Global Class 1 Gen 2, are limited by narrow bandwidth restrictions, maximum transmit power, and a limited number of RF ports, which results in relatively coarse ranging resolution and accuracy, limited techniques for localization, and limited antenna functionality. Some of the currently available solutions, such as using larger antennas or adding switched multiplexers, often result in unacceptable cost, volume, aesthetics and mass penalties. The Agile RFID Antenna System integrates a frequency multiplexer into the RFID reader antenna system to provide greater antenna functionality without requiring additional reader RF ports, resulting in improvements in reader-tag communications read accuracy, read range, and localization. The Agile RFID Antenna System is at a TRL 8 (Technology has been proven to work in its final form and under expected conditions) and has been used on the International Space Station to support logistics management and it is now available for your company to license and develop into a commercial product. Please note that NASA does not manufacture products itself for commercial sale.

This technology exploits the inherently passive nature of RFID to approximate the services provided by traditional active Internet of Things (IOT) protocols like ZigBee and Bluetooth. A novel store-and-forward overlay on COTS RFID protocols allows an RFID active tags to transit through an ecosystem of RFID interrogators, exploiting contact opportunities as they arise and quietly transfers sensor readings at nearly no power cost to the RFID active tag. Specific intelligence built into both the interrogator and the tag leverages the RFID tag user memory (UM) as a stand-in IOT interface. The tag operates by sampling data into timestamped packets and loads them into tag memory. When an interrogator in the ecosystem realizes that a tag is in view and that there is unrecovered data on the tag, it takes custody of the sensor data packet and offloads the data into a database. A smart scheduler reads from the population of interrogators and schedules data transfers for specific tags when an interrogator can seed the custody transfer process for the data packets. NASA has produced working prototypes of wearables, worn by the crew aboard the International Space Station, that reports humidity, temperature and CO2 readings. In one estimate, the battery life is on pace to last an estimated nine years. The Low-Power RFID to Collect and Store Data From Many Moving Wearable Sensors is a technology readiness level (TRL) 6 (system/subsystem prototype demonstration in a relevant environment). The innovation is now available for your company to license and develop into a commercial product. Please note that NASA does not manufacture products itself for commercial sale.

This novel technology builds upon a previously (NASA-developed) store-and-forward overlay architecture using COTS RFID protocols for BAP devices. It enables the range-extension and priority forwarding of critical sensor-collected data, even when an RFID interrogator is not in range. With this method, an RFID sensor maintains data queues of varying priority, maintaining at least one high priority queue. When high priority data is collected, the RFID sensor activates a BAP mode that enhances the effective range of the RFID link to the interrogator. After high priority queues are cleared, BAP mode is deactivated to preserve onboard battery life and passive RFID operations resume for proximity-based data delivery. This technology may deliver the most value in applications where long battery lifetime and remote sensing/data collection are essential and when regularly scheduled data transfer may not be available or possible if the target is out of the normal coverage area. The RFID sensor tags described here can operate in a low to no power mode and collect data until a trigger or threshold value is measured. At this time, the critical data can be transmitted from outside passive RFID coverage areas to the nearest interrogator. Although this technology was developed to enhance the effective range of CO2 sensors worn by astronauts aboard the International Space Station, it could find additional applications in food, pharmaceutical, and other industries whose perishable and/or fragile goods rely on a stable climate throughout the transport and storage lifecycle.