Passive Smart Container
Sensors
Passive Smart Container (MSC-TOPS-36)
RFID technology to quantify and track liquids and bulk goods
Overview
NASA's Johnson Space Center has developed a Passive Smart Container to monitor and track items that are too small to tag individually. Although Radio Frequency Identification (RFID) technology is being used widely for pallet and box level tracking in the commercial sector, significant technology gaps remain for tracking dense quantities at the item level. This system uses RFID circuits to identify the fill level in a container and could be easily converted for use in industries such as individual health care management, pharmaceutical manufacturing and distribution inventory tracking, and retail and supply chain inventory management. Use of this technology enables the manufacturer, distributor supplier or user to easily manage and control an inventory of small items that are difficult to tag such as bulk grain foods, liquids, pills, mechanical parts (nuts, bolts, and washers) and small electronic components.
This NASA Technology is available for your company to license and develop into a commercial product. NASA does not manufacture products for commercial sale.
The Technology
Passive Smart Container system comprises four major components: RFID circuits embedded in or around the container, an antenna and RF distribution system, and an interrogator/reader. The system uses passive RFID circuits placed on a bulk item container to track consumption and quantify items as the items are removed, added or replaced in the container. The antenna is strategically integrated with the lid or elsewhere in or around the container and is constantly coupling RFID signals to/from the RFID circuits. The circuits reply with information regarding the fill level in the container. A processor connected to the reader/interrogator can infer the fill level according to which RFID circuits respond and the magnitude and phase of the returned signals. The technology is compatible with the EPCglobal Class-1 Generation-2 RFID standard. This setup can be modified to track all kinds of items, large and small, making this technology suitable and applicable to an array of commercial fields.
RFID is a disruptive technology that has made a large impact on several industries, especially in supply chain and asset management. Passive Smart Container is well positioned to tap into this growing market. Its ability to account for discrete items as well as liquids and bulk goods that were deemed impossible or impractical to tag makes this technology relevant for an array of applications and industries.
Benefits
- Improved inventory management and control: Identify, track and quantify small items
- Adaptable: Can be used to communicate with inventory management software
- Cost effective: Leverages common RFID integrated circuits for reuse
- Widely applicable: Used to track any type of item that is challenging to tag
Applications
- Pharmaceuticals: Applicable to items difficult to tag such as drugs and tablets
- Health care: Useful in monitoring medication and other health care-related items
- Consumable supply management: Track consumable items in a variety of industries
Technology Details
Sensors
MSC-TOPS-36
MSC-24919-1
MSC-25604-1
MSC-24919-2
MSC-25644-1
MSC-25644-2
Similar Results
Smart Enclosure using RFID for Inventory Tracking
The smart enclosure innovation employs traditional RFID cavities, resonators, and filters to provide standing electromagnetic waves within the enclosed volume in order to provide a pervasive field distribution of energy. A high level of read accuracy is achieved by using the contained electromagnetic field levels within the smart enclosure. With this method, more item level tags are successfully identified compared to approaches in which the items are radiated by an incident plane wave. The use of contained electromagnetic fields reduces the cost of the tag antenna; making it cost-effective to tag smaller items.
RFID-enabled conductive enclosures have been previously developed, but did not employ specific cavity-design techniques to optimize performance within the enclosure. Also, specific cavity feed approaches provide much better distribution of fields for higher read accuracy. This technology does not restrict the enclosure surface to rectangular or cylindrical shapes; other enclosure forms can also be used. For example, the technology has been demonstrated in textiles such as duffle bags and backpacks. Potential commercial applications include inventory tracking for containers such as waste receptacles, storage containers, and conveyor belts used in grocery checkout stations.
RFID Tag for Long Range and Wide Coverage Capabilities
The RFID Tag with Long Range and Wide Coverage Capabilities technology allows a RFID tag to direct a RFID reader beam signal back in the direction of arrival. This technology requires no added power to provide telemetry for long range readers by using multiple beams instead of one narrow beam signal. Each of the predetermined number of beams is typically associated with a unique identification number to derive bearing information. This innovation is suited for IC-based RFID tags as well as Surface Acoustics Wave (SAW) tags, which are useful for extreme environments.
The technology improves the ability to obtain telemetry (quantity, location, or sensor information) without GPS over a distant range. When the tag reports its identification, it also provides angular information to the source, which makes this technology useful for navigation and mapping applications. Because the technology provides an estimated angle between the signal antenna and the surface of each tag, the technology is able to triangulate the position of a mobile item identified with a RFID tag. The same innovation can be integrated to a RFID reader in order to enhance its range and distribute power to passive tags. The innovation has commercial applications in construction, oil and gas, seaport/harbor management, Internet of Things (IoT) and many more industries.
RFID Tags Collaborate for Data Retrieval
Commonly used RFID protocols are widely accepted because they are inexpensive and easy to implement. However, the associated low transmit power and narrow bandwidth typically result in coarse local-ization estimates. Often it is desirable to know the precise location of assets without reverting to an entirely different and more expensive protocol. Additionally, many industrial and other applications may desire technology that confirms the mating of components. This new program-mable sensor tag technology facilitates both precise localization and mating confirmation in-part by allowing the RFID sensor tag to become a type of distributed low-cost reader.
To determine a tag attachment, this innovation utilizes a fixed location RFID sensor tag that incorporates a receptacle node to measure an electrical “influence” through resistance, capacitance, inductance, etc. Assets for which localization is desired are outfitted with “influence tags” – devices that produce a set of distinguishable responses when placed in the receptacle region of the RFID sensor tag. Mating or connections are confirmed when electrodes from an influence tag become attached to matching electrodes on a sensor tag’s receptacle node. Information obtained by the RFID sensor tag is stored in its local memory bank through which a dedicated reader can retrieve influence tag information.
Potential applications exist for this technology where specific assets need to be precisely located and/or confirmation is needed when two parts have been correctly connected or attached. This RFID tag technology allows the retrieval of inventory status information in an energy efficient manner from inexpensive, small form factor hardware. Robotic retrieval of assets can be more easily facilitated with this innovation.
Wearable RFID Sensor Tags With Priority Data Forwarding
This novel technology builds upon a previously (NASA-developed) store-and-forward overlay architecture using COTS RFID protocols for BAP devices. It enables the range-extension and priority forwarding of critical sensor-collected data, even when an RFID interrogator is not in range. With this method, an RFID sensor maintains data queues of varying priority, maintaining at least one high-priority queue.
When high-priority data is collected, the RFID sensor activates a BAP mode that enhances the effective range of the RFID link to the inter-rogator. After high-priority queues are cleared, BAP mode is deacti-vated to preserve onboard battery life and passive RFID operations resume for proximity-based data delivery.
This technology may deliver the most value in applications where long battery lifetime and remote sensing/data collection are essential and when regularly scheduled data transfer may not be available or possible if the target is out of the normal coverage area. The RFID sensor tags described here can operate in a low to no-power mode and collect data until a trigger or threshold value is measured. At this time, the critical data can be transmitted from outside passive RFID coverage areas to the nearest interrogator.
Although this technology was developed to enhance the effective range of CO2 sensors worn by astronauts aboard the International Space Station, it could find additional applications in food, pharma-ceutical, and other industries whose perishable and/or fragile goods rely on a stable climate throughout the transport and storage lifecycle.
Hyper-Distributed RFID Antenna (HYDRA) System
Components of the HYDRA system include an RFID reader (aka an RFID transceiver or interrogator), RF cables, antennas, and one or more Intelligent Multiplexer Modules (IMMs). The IMM is the core building block of the HYDRA system. In one of its basic embodiments, the IMM comprises an RF directional coupler, RF switch, RFID chip, micro-controller, and power generation and management hardware. In this basic implementation, a single RF port from the RFID reader is attached to the IMM and transfers power thereto. Internally within the IMM, the RF directional coupler diverts a small amount of RF power to rectification and power management circuitry for conversion to DC power that drives the RFID chip, microcontroller, and RF switch. The RFID chip enables communication with the RFID reader and allows the reader to administer changes to the microcontroller‘s embedded software. The microcontroller controls the RF switch, which passes power along to one or more output channels. Connections to the output channels can include antennas, additional IMMs, or other sensors.
The HYDRA system may include numerous alternate embodiments to enhance and customize the basic functionality. In one embodiment, the microcontroller is replaced with a simple timer. In another embodiment, the switch has multiple output ports to connect to a distributed chain of HYDRA system or local antennas. Also, the entirety of RF power exiting a HYDRA module can be rectified and used to power a local sensor node, which could be implemented via WiFi or Bluetooth Low Energy (BLE). Features of the HYDRA system include the ability to cover both open regions and enclosures, the ability to switch RF power to an unused load for assisting in the resolution of tag antenna ambiguities, and the ability to accept plug-and-play add-ons such that the reader’s software can use the system without requiring any embedded modifications.
The HYDRA system is technology readiness level (TRL) 7 (system prototype demonstrated in an operational environment) and is now available for patent licensing. Please note that NASA does not manufacture products itself for commercial sale.



