Smart Enclosure using RFID for Inventory Tracking

Passive Smart Container system comprises four major components: RFID circuits embedded in or around the container, an antenna and RF distribution system, and an interrogator/reader. The system uses passive RFID circuits placed on a bulk item container to track consumption and quantify items as the items are removed, added or replaced in the container. The antenna is strategically integrated with the lid or elsewhere in or around the container and is constantly coupling RFID signals to/from the RFID circuits. The circuits reply with information regarding the fill level in the container. A processor connected to the reader/interrogator can infer the fill level according to which RFID circuits respond and the magnitude and phase of the returned signals. The technology is compatible with the EPCglobal Class-1 Generation-2 RFID standard. This setup can be modified to track all kinds of items, large and small, making this technology suitable and applicable to an array of commercial fields. RFID is a disruptive technology that has made a large impact on several industries, especially in supply chain and asset management. Passive Smart Container is well positioned to tap into this growing market. Its ability to account for discrete items as well as liquids and bulk goods that were deemed impossible or impractical to tag makes this technology relevant for an array of applications and industries.

The RFID Tag with Long Range and Wide Coverage Capabilities technology allows a RFID tag to direct a RFID reader beam signal back in the direction of arrival. This technology requires no added power to provide telemetry for long range readers by using multiple beams instead of one narrow beam signal. Each of the predetermined number of beams is typically associated with a unique identification number to derive bearing information. This innovation is suited for IC-based RFID tags as well as Surface Acoustics Wave (SAW) tags, which are useful for extreme environments. The technology improves the ability to obtain telemetry (quantity, location, or sensor information) without GPS over a distant range. When the tag reports its identification, it also provides angular information to the source, which makes this technology useful for navigation and mapping applications. Because the technology provides an estimated angle between the signal antenna and the surface of each tag, the technology is able to triangulate the position of a mobile item identified with a RFID tag. The same innovation can be integrated to a RFID reader in order to enhance its range and distribute power to passive tags. The innovation has commercial applications in construction, oil and gas, seaport/harbor management, Internet of Things (IoT) and many more industries.

Commonly used RFID protocols are widely accepted because they are inexpensive and easy to implement. However, the associated low transmit power and narrow bandwidth typically result in coarse local-ization estimates. Often it is desirable to know the precise location of assets without reverting to an entirely different and more expensive protocol. Additionally, many industrial and other applications may desire technology that confirms the mating of components. This new program-mable sensor tag technology facilitates both precise localization and mating confirmation in-part by allowing the RFID sensor tag to become a type of distributed low-cost reader. To determine a tag attachment, this innovation utilizes a fixed location RFID sensor tag that incorporates a receptacle node to measure an electrical “influence” through resistance, capacitance, inductance, etc. Assets for which localization is desired are outfitted with “influence tags” – devices that produce a set of distinguishable responses when placed in the receptacle region of the RFID sensor tag. Mating or connections are confirmed when electrodes from an influence tag become attached to matching electrodes on a sensor tag’s receptacle node. Information obtained by the RFID sensor tag is stored in its local memory bank through which a dedicated reader can retrieve influence tag information. Potential applications exist for this technology where specific assets need to be precisely located and/or confirmation is needed when two parts have been correctly connected or attached. This RFID tag technology allows the retrieval of inventory status information in an energy efficient manner from inexpensive, small form factor hardware. Robotic retrieval of assets can be more easily facilitated with this innovation.

This technology exploits the inherently passive nature of RFID to approximate the services provided by traditional active Internet of Things (IOT) protocols like ZigBee and Bluetooth. A novel store-and-forward overlay on COTS RFID protocols allows an RFID active tags to transit through an ecosystem of RFID interrogators, exploiting contact opportunities as they arise and quietly transfers sensor readings at nearly no power cost to the RFID active tag. Specific intelligence built into both the interrogator and the tag leverages the RFID tag user memory (UM) as a stand-in IOT interface. The tag operates by sampling data into timestamped packets and loads them into tag memory. When an interrogator in the ecosystem realizes that a tag is in view and that there is unrecovered data on the tag, it takes custody of the sensor data packet and offloads the data into a database. A smart scheduler reads from the population of interrogators and schedules data transfers for specific tags when an interrogator can seed the custody transfer process for the data packets. NASA has produced working prototypes of wearables, worn by the crew aboard the International Space Station, that reports humidity, temperature and CO2 readings. In one estimate, the battery life is on pace to last an estimated nine years. The Low-Power RFID to Collect and Store Data From Many Moving Wearable Sensors is a technology readiness level (TRL) 6 (system/subsystem prototype demonstration in a relevant environment). The innovation is now available for your company to license and develop into a commercial product. Please note that NASA does not manufacture products itself for commercial sale.

This novel technology builds upon a previously (NASA-developed) store-and-forward overlay architecture using COTS RFID protocols for BAP devices. It enables the range-extension and priority forwarding of critical sensor-collected data, even when an RFID interrogator is not in range. With this method, an RFID sensor maintains data queues of varying priority, maintaining at least one high priority queue. When high priority data is collected, the RFID sensor activates a BAP mode that enhances the effective range of the RFID link to the interrogator. After high priority queues are cleared, BAP mode is deactivated to preserve onboard battery life and passive RFID operations resume for proximity-based data delivery. This technology may deliver the most value in applications where long battery lifetime and remote sensing/data collection are essential and when regularly scheduled data transfer may not be available or possible if the target is out of the normal coverage area. The RFID sensor tags described here can operate in a low to no power mode and collect data until a trigger or threshold value is measured. At this time, the critical data can be transmitted from outside passive RFID coverage areas to the nearest interrogator. Although this technology was developed to enhance the effective range of CO2 sensors worn by astronauts aboard the International Space Station, it could find additional applications in food, pharmaceutical, and other industries whose perishable and/or fragile goods rely on a stable climate throughout the transport and storage lifecycle.