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III-nitride devices are commonly made on sapphire substrates today for various commercial electronic and optoelectronic applications. Thus, this innovation relates directly to the combination of devices on opposite sides of the sapphire substrate. One possible device combination is to have LEDs one side and solar cells on the other, such as for displays.

NASA GSFCs EHD pump uses electric fields to move a dielectric fluid coolant in a thermal loop to dissipate heat generated by electrical components with a low power system. The pump has only a few key components and no moving parts, increasing the simplicity and robustness of the system. In addition, the lightweight pump consumes very little power during operation and is modular in nature. The pump design takes a modular approach to the pumping sections by means of an electrically insulating cartridge casing that houses the high voltage and ground electrodes along with spacers that act as both an insulator and flow channel for the dielectric fluid. The external electrical connections are accomplished by means of commercially available pin and jack assemblies that are configurable for a variety of application interfaces. It can be sized to work with small electric components or lab-on-a-chip devices and multiple pumps can be placed in line for pumping greater distances or used as a feeder system for smaller downstream pumps. All this is done as a one-piece construction consolidating an assembly of 21 components over previous iterations.

NASA’s Passive PCB-Mounted Thermal Switch uses a heat pipe that extends from the electronics enclosure wall to the center of the electronics board. The switch includes a wax actuator that extends when warm. The extending piston on the actuator pushes the heat pipe against the anvil of the mechanism, which then provides a low-resistance heat path to the wall of the enclosure. When the wax actuator drops below a certain temperature, the piston retracts. A spring then pushes the heat pipe away from the anvil, breaking thermal contact and conserving heat. A series of insulating materials is used to reduce unwanted heat transfer through the springs. The mechanism is mounted to the board with a thermal interface material and screws to provide high contact pressure and thermal conductivity between the board and the mechanism. Additional heat straps are used to carry heat directly from particularly hot components. A key advantage of this NASA invention is that it does not require any energy input for operations (i.e., it is completely passive). In spaceflight applications, this enables significant mass savings as heaters can represent up to 50% of electronics systems’ power consumption. Given that typical battery chemistries stop functioning at approximately 0C, additional power is required to keep the batteries themselves warm. Thus, reducing heater power requirements by 50% could reduce overall energy storage requirements by approximately 70% – leaving more capacity for sensors, fuel, or other priorities. NASA’s switch is particularly useful for spaceflight applications where electronics are exposed to long bouts of extreme heat and cold, such as on the Moon (where the day-night cycle lasts 14 days with nighttime lows near -173C and daytime highs near 127C), or in deep space. Lunar landers and lunar infrastructure developers might be ideal end-users of the invention. Other applications where electronics experience extreme temperatures may benefit from this NASA innovation.

Space and ground launch support related hardware often operate under extreme pressure, temperature, and corrosive conditions. When dealing with this type of equipment, it is frequently necessary to run wiring, tubes, or fibers through a barrier separating one process from another with one or both operating in extreme environments. Feedthroughs used to route the wiring, tubes, or fibers through these barriers must meet stringent sealing and leak tightness requirements. This affordable NASA feedthrough meets or exceeds all sealing and leak requirements utilizing easy-to-assemble commercial-off-the-shelf hardware with no special tooling. The feedthrough is a fully reconfigurable design; however, it can also be produced as a permanent device. Thermal cycling and helium mass spectrometer leak testing under extreme conditions of full cryogenic temperatures and high vacuum have proven the sealing capability of this feedthrough with or without potting (epoxy fill) on the ends. Packing material disks used in the construction of the device can be replaced as needed for rebuilding a given feedthrough for another job or a different set of feeds if potting is not used for the original feedthrough build. (Potting on one or both sides of the sleeve provides double or triple leak sealing protection). Variable Compression Ratio (VCR) connectors were adapted for the pressure seal on the feedthrough; however, any commercial connector can be similarly adapted. The design can easily be scaled up to larger (2" diameter) and even very large (12" or more) sizes.

Energy management is one of the most challenging issues in the world today. Accordingly, various energy harvesting technologies have gained attention, including harvesting energy from ambient vibration sources using piezoelectric materials. However, conventional piezoelectric energy harvesting transducer (PEHT) structures have effective piezoelectric constants that are lower than about 10^4 pC/N, (resonant mode). These low piezoelectric constants lead to conventional PEHTs not being able to harvest electric power effectively. Further, for a specific vibration/motion source, it would be advantageous to maximize the mechanical energy captured from the vibration structure into the piezoelectric device and to convert a greater fraction of that mechanical energy into electrical energy more efficiently. This invention is a system and method using multistage force amplification of piezoelectric energy harvesting transducers (MFAPEHTs) to increase the effective piezoelectric constant to >10^6 pC/N and to increase the mechanical energy input to the device. The invention utilizes 33 mode PZT to permit maximum coupling between the input mechanical energy with the piezoelectric material, and multilayer construction of single crystal PMN-PT material to significantly amplify the voltage/charge generation and storage from the applied mechanical force.

This critical safety tool can be used for a wider variety of aircraft, including general aviation, helicopters, and unmanned aerial vehicles (UAVs) while also improving performance in the fighter aircraft currently using this type of system. <strong>Demonstrations/Testing</strong> This improved approach to ground collision avoidance has been demonstrated on both small UAVs and a Cirrus SR22 while running the technology on a mobile device. These tests were performed to the prove feasibility of the app-based implementation of this technology. The testing also characterized the flight dynamics of the avoidance maneuvers for each platform, evaluated collision avoidance protection, and analyzed nuisance potential (i.e., the tendency to issue false warnings when the pilot does not consider ground impact to be imminent). <strong>Armstrong's Work Toward an Automated Collision Avoidance System</strong> Controlled flight into terrain (CFIT) remains a leading cause of fatalities in aviation, resulting in roughly 100 deaths each year in the United States alone. Although warning systems have virtually eliminated CFIT for large commercial air carriers, the problem still remains for fighter aircraft, helicopters, and GAA. Innovations developed at NASAs Armstrong Flight Research Center are laying the foundation for a collision avoidance system that would automatically take control of an aircraft that is in danger of crashing into the ground and fly it&#8212;and the people inside&#8212;to safety. The technology relies on a navigation system to position the aircraft over a digital terrain elevation data base, algorithms to determine the potential and imminence of a collision, and an autopilot to avoid the potential collision. The system is designed not only to provide nuisance-free warnings to the pilot but also to take over when a pilot is disoriented or unable to control the aircraft. The payoff from implementing the system, designed to operate with minimal modifications on a variety of aircraft, including military jets, UAVs, and GAA, could be billions of dollars and hundreds of lives and aircraft saved. Furthermore, the technology has the potential to be applied beyond aviation and could be adapted for use in any vehicle that has to avoid a collision threat, including aerospace satellites, automobiles, scientific research vehicles, and marine charting systems.

The Foot Pedal Controller enables an operator of a spacecraft, aircraft, or watercraft, or a simulation of one in a video game, to control all translational and rotational movement using two foot pedals. This novel technology allows control across all six degrees of freedom, unlike any technology on the market. The components of the technology are a support structure, a left foot pedal, a right foot pedal, and supporting electronics. The Foot Pedal Controller is intuitive, easy to learn, and has ergonomic features that accommodate and stabilize the operator's feet. A working prototype is available to demonstrate key technology features to potential licensees. The Foot Pedal Controller technology could be used in designs for the flight deck of the future, video game controls, drone operations and flight simulators. This technology can be useful in any application where it is preferred or desirable to use the feet to control motion rather than using the hands. A potential market could be foot control of equipment by people with arm or hand disabilities. A unique aspect of the innovation is the consideration of natural foot mechanics in the design and placement of the sensors and actuators to reduce operator fatigue. The axes of rotation of the Controller align with the joints of the foot so the foot moves naturally to control the movement of the craft. NASA seeks collaborations with companies interested in licensing and partnering to further develop and commercialize the technology.

The plasma system consists of a glass tube with a diameter of 0.5 mm or larger, if desired. The electrodes are separated by 10 mm. Helium, argon or cold dry air can be used as a plasma gas source. An applied high voltage between the electrodes causes the gas to breakdown within the central core of the glass capillary generating atmospheric plasma. Nanostructures colloids/organic/inorganic precursors are placed in a glass container with an inlet and outlet for carrier gas and are seated on an ultrasonic nebuliser. The aerosol is then carried into the plasma stream by the carrier gas and is deposited. The atmospheric plasma deposition system can be modified for depositing multiple materials, either simultaneously or sequentially, and for high-throughput processing by having multiple jets. Each capillary can either be connected to the container containing a single precursor material or to different containers containing different precursor materials to facilitate multiple depositions. The multi-jet plasma system can be automated and controlled individually to precisely control surface characteristics. This technique is independent of the chosen substrate, and has proven to work for many substrates, including paper, plastic, semiconductors and metals.

These patented gear bearings provide superior speed reduction in a small package. They form rolling friction systems that function both as gears and bearings and are compatible with most gear types, including spur, helical, elliptical, and bevel gears. These self-synchronized components can be in the form of planets, sun, rings, racks, and segments thereof. The design reduces micro chatter and eliminates rotational wobble to create smooth and precise control. It offers tighter mesh, more even gear loading, and reduced friction and wear. Gear bearings eliminate separate bearings, inner races, and carriers, as well as intermediate members between gears and bearings. Load paths go directly from one gear bearing component to another and then to ground. By incorporating helical gear teeth forms (including herringbone), gear bearings provide outstanding thrust bearing performance. They also provide unprecedented high- and low-speed reduction through the incorporation of phase tuning. Phase tuning allows differentiation in the number of teeth that must be engaged govbetween input and output rings in a planetary gearset, enabling successful reduction ratios of 2:1 to 2,000:1. They provide smooth and accurate control with rifle-true anti-backlash. This produces a planetary transmission with zero backlash. The gear bearing technology is based on two key concepts: the roller gear bearing and the phase-shifted gear bearing. All designs are capable of efficiently carrying large thrust loads. Existing gear systems have drawbacks including weak structures, large size, and poor reliability, as well as high cost for some types (e.g., harmon-ic drives). Gear bearings solve these problems with simpler construction, fewer parts, and superior strength. By selecting the appropriate manufacturing method and materials, gear bearings can be tailored to benefit any application, from toys to aircraft.

NASA Armstrong collaborated with the U.S. Air Force to develop algorithms that interpret highly encoded large area terrain maps with geographically user-defined error tolerances. A key feature of the software is its ability to locally decode and render DTMs in real time for a high-performance airplane that may need automatic course correction due to unexpected and dynamic events. Armstrong researchers are integrating the algorithms into a Global Elevation Data Adaptive Compression System (GEDACS) software package, which will enable customized maps from a variety of data sources. <strong>How It Works</strong> The DTM software achieves its high performance encoding and decoding processes using a unique combination of regular and semi-regular geometric tiling for optimal rendering of a requested map. This tiling allows the software to retain important slope information and continuously and accurately represent the terrain. Maps and decoding logic are integrated into an aircraft's existing onboard computing environment and can operate on a mobile device, an EFB, or flight control and avionics computer systems. Users can adjust the DTM encoding routines and error tolerances to suit evolving platform and mission requirements. Maps can be tailored to flight profiles of a wide range of aircraft, including fighter jets, UAVs, and general aviation aircraft. The DTM and GEDACS software enable the encoding of global digital terrain data into a file size small enough to fit onto a tablet or other handheld/mobile device for next-generation ground collision avoidance. With improved digital terrain data, aircraft could attain better performance. The system monitors the ground approach and an aircraft's ability to maneuver by predicting several multidirectional escape trajectories, a feature that will be particularly advantageous to general aviation aircraft. <strong>Why It Is Better</strong> Conventional DTM encoding techniques used aboard high-performance aircraft typically achieve relatively low encoding process ratios. Also, the computational complexity of the decoding process can be high, making them unsuitable for the real-time constrained computing environments of high-performance aircraft. Implementation costs are also often prohibitive for general aviation aircraft. This software achieves its high encoding process ratio by intelligently interpreting its maps rather than requiring absolute retention of all data. For example, the DTM software notes the perimeter and depth of a mining pit but ignores contours that are irrelevant based on the climb and turn performance of a particular aircraft and therefore does not waste valuable computational resources. Through this type of intelligent processing, the software eliminates the need to maintain absolute retention of all data and achieves a much higher encoding process ratio than conventional terrain-mapping software. The resulting exceptional encoding process allows users to store a larger library of DTMs in one place, enabling comprehensive map coverage at all times. Additionally, the ability to selectively tailor resolution enables high-fidelity sections of terrain data to be incorporated seamlessly into a map.