Method And System for Enhancing Vehicle Performance and Design Using Parametric Modeling and Gradient-Based Control Integration

Vehicles designed for purposes of exploration of the planets and other atmospheric bodies in the Solar System favor the use of mid-Lift/Drag blunt body geometries. Such shapes can be designed so as to yield favorable hypersonic aerothermodynamic properties for low heating and hypersonic aerodynamic properties for maneuverability and stability. The entry trajectory selected influences entry peak heating and integrated heating loads which in turn influences the design of the thermal protection system. A nominal is used to compare each shape considered. The vehicle will be subject to both launch and entry loading along with structural integrity constraints that may further influence shape design. Further, such vehicles must be sized so as to fit on existing or realizable launch vehicles, often within existing launch payload shroud constraints.

Composite materials are being used in aerospace design because of their high strength-to-weight ratio. On modern airplanes, composite wings offer a greater degree of aerodynamic efficiency due to weight savings, but at the same time introduce more structural flexibility than their aluminum counterparts. Under off-design flight conditions, changes in the wing shape due to structural flexibility cause the wing aerodynamics to be non-optimal. This effect could offset any weight saving benefits realized by the composite wings. Structural flexibility could also cause adverse interactions with flight control and structural vibration which can compromise aircraft stability, pilot handling qualities, and passenger ride quality. NASA Ames Research Center has developed a novel technology that employs a new multi-objective flight control optimization framework to achieve multiple control objectives simultaneously. This technology leverages the availability of distributed flight control surfaces in modern transports. The multi-objective flight control technology comprises the following objectives all acting in a synergistic manner: 1) traditional stability augmentation and pilot command-following flight control, 2) drag minimization, 3) aeroelastic mode suppression, 4) gust load alleviation, and 5) maneuver load alleviation. Each of these objectives can be a major control system design in its own right. Thus, the multi-objective flight control technology can effectively manage the complex interactions of the individual single-objective flight control system design and take into account multiple competing requirements to achieve optimal flight control solutions that have the best compromise for these requirements. In addition, a real- time drag minimization control strategy is included in the guidance loop. This feature utilizes system identification methods to estimate aerodynamic parameters for the on-line optimization. The aerodynamic parameters are also used in the multi-objective flight control for drag minimization and maneuver/ gust load alleviation control.

For rapid parachute deployment simulation, the framework and methodology provided by the simulation database uses parametrized aerodynamic data for a variety of environmental conditions, air taxi design parameters, and landing system designs. The database also includes a compilation of drag coefficients, thrust and lift forces, and further relevant aerodynamic parameters utilized in the simulated flight of a proposed air taxi. The database and framework can be constructed using simulated data that accounts for oscillatory breathing of parachutes. The methodology can further employ an overset grid of body-fitted meshes to accurately capture deployment of an internally-stored parachute, as well as descent of the air taxi and deployed parachute. The systems and methods of the disclosed technology can be utilized with existing CFD solvers in a plug-and-play manner, such that the framework can be integrated to directly improve the performance of these solvers and the machines on which they are installed. The framework itself can employ parallelization to enable distributed solution of intensive CFD simulations to build a robust database of simulated data. Further, as up to 90% of computational time is spent in the calculation of aerodynamic parameters for use in coupled trajectory equations, the framework can significantly reduce the computational costs and design time for safe landing systems for air taxis. These reductions can lead to lower costs for design processes, while enabling rapid design and testing prior to physical prototyping.

Many control problems can benefit from the adaptive control algorithm described. This algorithm is well-suited to nonlinear applications that have unknown modeling parameters and poorly known operating conditions. Disturbance accommodation is a critical component of many systems. By using feedback control with disturbance accommodation, system performance and reliability can be increased considerably. Often the form of the disturbance is known, but the amplitude is unknown. For instance, a motor operating on a structure used for accurate pointing would cause a sinusoidal disturbance of a known frequency content. The algorithm described is able to accurately cancel these disturbances, without needing knowledge of their amplitude. In markets needing controllers, the efficiency, uptime, and lifespan of equipment can be dramatically increased due to the robustness of this technologys design.

The disclosed technology provides a multistage system for evaluating the free-flight behavior of test articles across of the supersonic, transonic, and subsonic regimes. First, a drop platform is lifted to high altitudes using a lifting device, such as a stratospheric balloon. The drop platform houses multiple projectiles, each containing an ejection mechanism, an on-board avionics suit, and an instrumented test article. Upon reaching the target altitude via the lifting device, the drop platform releases the projectiles sequentially. Each projectile accelerates to a target speed and altitude before ejecting its test article into the freestream. The test articles, such as a scaled re-entry capsule, then collect flight data during their descent through the various Mach regimes, providing valuable insights into their flight performance under mission-relevant conditions. This innovative testing system offers several benefits. It enables the simultaneous testing of multiple vehicles, facilitating the evaluation of design variations as well as statistical analyses of vehicle behavior. This system also provides significant cost savings in comparison to other state-of-the-art testing methods, such as ballistic range testing. Additionally, the test articles within each projectile are easily interchangeable through a simple, modular change of a support surface in the ejection mechanism. This flexibility enables the system to accommodate a range of other aerodynamic technologies, including other vehicles, parachutes, propulsion systems, and defense technologies. This system can enhance the efficiency and robustness of reentry vehicle design, testing, and simulation operations through the collection of rich, flight-relevant data.