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propulsion
SMART Solar Sail
SMART Solar Sail
The SMART solar sail includes a reflective film stretched among nodes of a SMART space frame made partly of nanotubule struts. A microelectromechanical system (MEMS) at each vertex of the frame spools and unspools nanotubule struts between itself and neighboring nodes to vary the shape of the frame. The MEMSs is linked, either wirelessly or by thin wires within the struts, to an evolvable neural software system (ENSS) that controls the MEMSs to reconfigure the sail as needed. The solar sail is highly deformable from an initially highly compressed configuration, yet also capable of enabling very fine maneuvering of the spacecraft by means of small sail-surface deformations. The SMART Solar Sail is connected to the main body of the spacecraft by a SMART multi-tether structure, which includes MEMS actuators like those of the frame plus tethers in the form of longer versions of the struts in the frame.
Robotics Automation and Control
front
Robotic Assembly of Photovoltaic Arrays
NASA researchers have developed the PAPA technology to increase the efficiency of the thin-film solar array assembly process, significantly decreasing assembly time and labor costs associated with manufacturing large scale solar arrays. Traditional solar cell assembly is a labor intensive, multi-step, time-consuming process. This manual assembly will not be possible in a space environment. To enable solar array assembly in space, PAPA leverages robotic automation to distill the traditional assembly method into four fully automated steps: applying adhesive to block substrate, placing the solar cells using a vacuum tool attached to a universal robotic arm, printing the interconnects and buses to connect the cells, and applying a protective cover. The PAPA technology is compatible with a variety of thin-film solar cells, including 3D printed cells (essential for future in-space manufacturing of arrays) and terrestrial manufacturing methods. As solar cell technologies mature, PAPA will be able to incorporate advancements into the paneling process. NASA researchers have begun to employ PAPA solar array fabrication and estimate savings of $300-$400/watt. For extraterrestrial assembly of solar panels the size of a football field or larger, PAPA could result in savings of approximately $500 million; a substantial cost savings driven by standardization and efficiency in the solar array assembly process. By demonstrating increases in assembly efficiency, time and cost savings, and passing multiple environmental exposure tests, the PAPA lab protype has completed the final phases of technology development and is ready for scale-up and commercialization.
electrical and electronics
Solar panels on rooftop
High Mobility Transport Layer Structures for Rhombohedral Si/Ge/SiGe Devices
Performance of solar cells and other electronic devices such as transistors can be improved greatly if carrier mobility is increased. Si and Ge have Type-II bandgap alignment in cubically strained and relaxed layers. Quantum well and super lattice with Si, Ge, and SiGe have been good noble structures to build high electron mobility layer and high hole mobility layers. However, the atomic lattice constant of Ge is bigger than that of Si and direct epitaxial growth generates large density of misfit dislocations which decrease carrier mobility and shorten device life time. So it required special buffer layers such as super lattice or gradient indexed layers to grow Ge on Si wafers or Si on Ge wafers. The growth of these buffer layers takes extra effort and time such as post-annealing process to remove dislocations by dislocation gliding inside buffer layer. This invention is a fabrication method for high mobility layer structures of rhombohedrally aligned SiGe on a trigonal substrate. The invention utilizes C-plane (0001) Sapphire which has a triangle plane, and a Si (Ge) (C) (111) crystal or an alloy of group TV semiconductor (111) crystal grown on the Sapphire.
power generation and storage
solar cell
Advanced Efficiency Flexible Solar Film
By varying the number, type, orientation and functionality of various solar panel materials, a diverse family of devices can be constructed that can be tailored for many operational concepts. Various solar panel designs can be constructed that include active, cooling, and solar absorbance layers with tailored characteristics. This flexibility is achieved by arranging multiple solar absorbance layers that are coupled to polymer composite solar absorbance layers. The polymer composite can contain metal salts, oxides and/or carbon nanotubes as needed for various applications. The polymer can be chosen for flexibility or stiffness characteristics as needed by the designer. Configurations can include cooling layers with zinc oxides, indium oxides, and/or carbon nanotubes coupled between active layers. The carbon nanotubes can be aligned in a particular direction of the second cooling layer to achieve a heat flow bias. The cooling layer may be grooved to match other functional layers to increase the surface area for heat transfer.
power generation and storage
Solar Powered
Solar Powered Carbon Dioxide (CO2) Conversion
This technology consists of a photoelectrochemical cell composed of thin metal oxide films. It uses sunlight (primarily the ultraviolet (UV), visible and Infrared (IR) portions)) and inexpensive titanium dioxide composites to perform the reaction. The device can be used to capture carbon dioxide produced in industrial processes before it is emitted to the atmosphere and convert it to a useful fuel such as methane. These devices can be deployed to the commercial market with low manufacturing and materials costs. They can be made extremely compact and efficient and used in sensor and detector applications.
Electrical and Electronics
Radio Waves
Dynamic Range Enhancement of High-Speed Data Acquisition Systems
Electronic waveforms exist that exceed the capabilities of state-of-the-art data acquisition hardware that is commonly available. The electronic waveforms that need to be measured simultaneously contain wide bandwidth, high frequency content, a DC reference, high dynamic range, and a high crest factor. The NASA Glenn high-speed data acquisition system creates a voltage compression effect with a custom transfer function that is adapted to the voltage range, frequency bandwidth, and electrical impedance of both the test article and data acquisition device. The compression transfer function is later reversed (or decompressed) with a software algorithm to restore the original signal's voltage from the acquired data. The data is thus improved via better signal-to-noise ratio, better low-amplitude accuracy, better resolution, and preservation of high-frequency spectral content. The circuit can be realized with either passive components or both active and passive components. Either realization is specialized for the test article and data acquisition hardware. This is an early-stage technology requiring additional development. Glenn welcomes co-development opportunities.
sensors
Damage Detection System Prototype
Multidimensional Damage Detection System
The Damage Detection System consists of layered composite material made up of two-dimensional thin film damage detection layers separated by thicker, nondetection layers, coupled with a detection system. The damage detection layers within the composite material are thin films with a conductive grid or striped pattern. The conductive pattern can be applied on a variety of substrates using several different application methods. The number of detection layers in the composite material can be tailored depending on the level of damage detection detail needed for a particular application. When damage occurs to any detection layer, a change in the electrical properties of that layer is detected and reported. Multiple damages can be detected simultaneously, providing real-time detail on the depth and location of the damage. The truly unique feature of the System is its flexibility. It can be designed to gather as much (or as little) information as needed for a particular application using wireless communication. Individual detection layers can be turned on or off as necessary, and algorithms can be modified to optimize performance. The damage detection system can be used to generate both diagnostic and prognostic information related to the health of layered composite structures, which will be essential if such systems are utilized to protect human life and/or critical equipment and material.
power generation and storage
Optical Fiber for Solar Cells
Optimum Solar Conversion Cell Configurations
A solar cell manufactured from this new optical fiber has photovoltaic (PV) material integrated into the fiber to enable electricity generation from unused light, including non-visible portions of the spectrum and visible light not transmitted to a lighting application. These new solar cells are based around cylindrical optical fibers, providing two distinct advantages over the flat panels that lead to increased efficiency. The core fiber, used to transmit light, can be adjusted to increase or decrease the amount of available light that is transmitted to the lighting application at any point in real time. This invention can be applied wherever optical concentrators are used to collect and redirect incident light. Wavelengths as large as 780 nanometers (nm) can be used to drive the conversion process. This technology has very low operating costs and environmental impacts (in particular, no greenhouse gas emissions). The fiber uses low-cost polymer materials. It is lightweight and flexible, and can be manufactured using low-cost solution processing techniques. Such multifunctional materials have great potential for the future of solar and photovoltaic devices. They will enable new devices that are small and lightweight that can be used without connection to existing electrical grids.
propulsion
Power Processing Unit (PPU) for Small Spacecraft Electric Propulsion
Key subsystems of a scalable PPU for low-power Hall effect electric propulsion have been developed and demonstrated at NASA GRC. The PPU conditions and supplies power to the thruster and propellant flow control (PFC) components. It operates from an input voltage of 24 to 34 VDC to be compatible with typical small spacecraft with 28 V unregulated power systems. The PPU provides fault protection to protect the PPU, thruster, PFC components, and spacecraft. It is scalable to accommodate various power and operational requirements of low-power Hall effect thrusters. An important subsystem of a PPU is the discharge supply, which processes up to 95% of the power in the PPU and must process high voltage to accelerate thrust generating plasma. Each discharge power module in this PPU design is capable of processing up to 500 W of power and output up to 400 VDC. A full-bridge topology operating at switching frequency 50 kHz is used with a lightweight foil transformer. Two or more modules can operate in parallel to scale up the discharge power as required. Output voltage and current regulation controls allow for any of the common thruster start-up modes (hard, soft or glow). <br><br><br>
materials and coatings
Lotus Coating
Lotus Coating
This durable, transparent, nano-textured coating can be applied via a wet chemistry process to variety of rigid and flexible surfaces by spin coating, brush application, or spray application, making it applicable for many purposes beyond space flight and aeronautical applications. The coatings unique nano-textured surface and overcoat reduces surface energy and contact surface area, giving the coating anti-contamination and self cleaning properties that minimize dust, liquid, and ice accumulation on its surface, similar to a leaf on the Lotus plant. The coating is low outgassing, stable in vacuum, and can survive harsh spaceflight environments. Depending on requirements, the Lotus Coating can be tailored to fit the specific needs of a project or customer. This customization makes the Lotus system far more adaptive, allowing for a more diverse range of applications.
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