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MAC is a zeolite based coating that captures and traps molecules in its microscopically porous structure. This microscopic nano-textured structure, consisting of large open pores or cavities, within a crystal- like structure, provides a large surface area to mass ratio that maximizes available trapping efficiency. MAC is a durable coating that is applied through spray application. These sprayable coatings eliminate the major drawbacks of puck type adsorbers (weight, size, and mounting hardware requirements), resulting in cost savings, mass savings, easier utilization, greater adsorber surface area, more flexibility, and higher efficiency. This coating works in air, as well as vacuum systems, depending on the application. There is potential for ground based spin-off applications of this coating, particularly in areas where contaminants and volatile compounds need to be collected and contained. Example industries include: pharmaceutical production, the food industry, electronics manufacturing (circuit boards and wafers), laser manufacturing, vacuum systems, chemical processing, paint booths, and general gas and water adsorption.

Via this NASA innovation, a product is first heated to a temperature within the range of 204 to 343 degrees C for an extended soak of up to 16 hours. The product is then slowly heated to a second temperature within the range of 371 to 482 degrees C for a second soak of up to 12 hours. Finally, the product is slowly cooled to a final soak temperature of 204 to 343 degrees C before cooling to room temperature. The product so treated will exhibit greatly improved formability. To date, the low formability issue has limited the use of lightweight Al-Li alloys for large rocket fuel tank dome applications. Manufacturing a dome by stretch forming typically requires multiple panels as well as multiple welding and inspection steps to assemble these panels into a full-scale fuel tank dome. Complex tensile and bending stresses induced during the stretch forming operations of Al-Li alloys have resulted in high rates of failure for this process. To spin form a large rocket dome, the spin blank must be prepared by joining smaller plates together using friction stir welding. However, friction stir welding produces a distinct metallurgical structure inside and around the friction stir weld that makes it very susceptible to cracking during spin forming.

The approach in developing the LCX system was to provide a combination of advantages in thermal performance, structural capability, and operations. The system is particularly suited for the complex piping, tanks, and apparatus subjected to the ambient environment common in the aerospace industry. The low-cost approach also lends the same technology to industrial applications such as building construction and chilled-water piping. The system can increase reliability and reduce life cycle costs by mitigating moisture intrusion and preventing the resulting corrosion that plagues subambient-temperature insulation systems operating in the ambient (humidity and rain) environment. Accumulated internal water is allowed to drain and release naturally over the systems normal thermal cycles. The thermal insulation system has a long life expectancy because all layer materials are hydrophobic or otherwise waterproof. LCX systems do not need to be perfectly sealed to handle rain, moisture accumulation, or condensation. Mechanically, the LCX system not only withstands impact, vibration, and the stresses of thermal expansion and contraction, but can help support pipes and other structures, all while maintaining its thermal insulation effectiveness. Conventional insulation systems are notoriously difficult to manage around pipe supports because of the cracking and damage that can occur. Used alone or inside another structure or panel, the LCX layering approach can be tailored to provide additional acoustic or vibration damping as a dual function with the thermal insulating benefits. Because LCX systems do not require complete sealing from the weather, it costs less to install. The materials are generally removable, reusable, and recyclable, a feature not possible with other insulation systems. This feature allows removable insulation covers for valves, flanges, and other components (invaluable benefits for servicing or inspection) to be part of original designs. Thermal performance of the LCX system has been shown to equal or exceed that of the best polyurethane foam systems, which can degrade significantly during the first two years of operation. With its inherent springiness, the system allows for simpler installation and, more importantly, better thermal insulation because of its consistency and full contact with the cold surface. Improved contact with the cold surface and better closure of gaps and seams are the keys to superior thermal performance in real systems. Eliminating the requirement for glues, sealants, mastics, expansion joints, and vapor barriers provides dramatic savings in material and labor costs of the installed system.

The smart enclosure innovation employs traditional RFID cavities, resonators, and filters to provide standing electromagnetic waves within the enclosed volume in order to provide a pervasive field distribution of energy. A high level of read accuracy is achieved by using the contained electromagnetic field levels within the smart enclosure. With this method, more item level tags are successfully identified compared to approaches in which the items are radiated by an incident plane wave. The use of contained electromagnetic fields reduces the cost of the tag antenna; making it cost-effective to tag smaller items. RFID-enabled conductive enclosures have been previously developed, but did not employ specific cavity-design techniques to optimize performance within the enclosure. Also, specific cavity feed approaches provide much better distribution of fields for higher read accuracy. This technology does not restrict the enclosure surface to rectangular or cylindrical shapes; other enclosure forms can also be used. For example, the technology has been demonstrated in textiles such as duffle bags and backpacks. Potential commercial applications include inventory tracking for containers such as waste receptacles, storage containers, and conveyor belts used in grocery checkout stations.

This innovation utilizes a tri-layered structure, comprised of solid plastic front and back layers sandwiching a viscous, reactive liquid middle layer. Combined, this system provides rapid self-healing following high velocity ballistic penetrations. Self-healing in the front and back layers occurs when the puncture event creates a melt state in the polymer materials and the materials melt elasticity snaps back and closes the hole. The viscous middle layer augments the self-healing properties of the other layers by flowing into the gap created by a ballistic puncture and concurrently solidifying due to the presence of oxygen. Thus, this innovation has two tiers of self-healing: a puncture-healing mechanism triggered by the projectile and a second mechanism triggered by the presence of oxygen.

A composite fabrication process cycle was developed from composite precursor materials developed at LaRC to fabricate composite laminates. The precursor material is a pre-impregnated unidirectional carbon fiber preform, or prepreg. In the pre-pregging process, the high strength, structural reinforcing carbon fiber is wetted by a solution containing a self-healing polymer. The resulting material is of aerospace quality and exhibits a significant decrease of internal damage following impacts tests (using ASTM D 7137 standard).

FSC is a passive technology that can operate in different modes to control vibration: Harmonic absorber mode: The fluid can be leveraged to act like a classic harmonic absorber to control low-frequency vibrations. This mode leverages already existing system mass to decouple a structural resonance from a discrete frequency forcing function or to provide a highly damped dead zone for responses across a frequency range. Shell mode: The FSC device can couple itself into the shell mode and act as an additional spring in a series, making the entire system appear dynamically softer and reducing the frequency of the shell mode. This ability to control the mode without having to make changes to the primary structure enables the primary structure to retain its load-carrying capability. Tuned mass damper mode: A small modification to a geometric feature allows the device to act like an optimized, classic tuned mass damper.

Instead of looking to improve current valve designs, a new type of valve was conceived that not only addresses recurring failures but could operate at very high pressures and flow rates, while maintaining high reliability and longevity. The valve design is applicable for pressures ranging from 15-15,000+ psi, and incorporates a floating piston design, used for controlling a flow of a pressurized working fluid. The balanced, floating piston valve design has a wide range of potential applications in all sizes and pressure ranges. The extremely simple design and few parts makes the design inherently reliable, simple to manufacture, and easy to maintain. The valve concept works with soft or hard metal seats, and the closing force is easily adjustable so that any closing force desired can be created. The fact that no adjustment is required in the design, ensures valve performance throughout valve life and operation. This valve has many unique features and design advantages over conventional valve concepts: - The largest advantage is the elimination of the valve stem and any conventional actuator, reduces physical size and cost. - It is constructed with only 5 parts. - It eliminates the need for many seals, which reduces failure, downtime and maintenance while increasing reliability and seat life. - The flow path is always axially and radially symmetric, eliminating almost all of the flow induced thrust loads - even during transition from closed to open.

Researchers at NASA's Glenn Research Center have developed an approach to significantly improve the mechanical properties and durability of aerogels without adversely affecting their desirable properties. This approach involves coating conformally and cross-linking the individual skeletal aerogel nanoparticles with engineering polymers such as isocyanates, epoxies, polyimides, and polystyrene. The mechanism of cross-linking has been carefully investigated and is made possible by two reactions: a reaction between the cross-linker and the surface of the aerogel framework and a reaction propagated by the cross-linker with itself. By tailoring the aerogel surface chemistry, Glenn's approach accommodates a variety of different polymer cross-linkers, including isocyanates, acrylates, epoxies, polyimides, and polystyreneenabling customization for specific mission requirements. For example, polystyrene cross-linked aerogels are extremely hydrophobic, while polyimide versions can be used at higher temperatures. Recent work has led to the development of strong aerogels with better elastic properties, maintaining their shape even after repeated compression cycling. By tailoring the internal structure of the silica gels in combination with a polymer conformal coating, the aerogels may be dried at the ambient condition without supercritical fluid extraction.

Armstrong has developed a robust fiber optic&#8211;based sensing technology that offers extraordinary accuracy in liquid level measurements. The sensing system uses fiber optic Bragg sensors located along a single fiber optic cable. These sensors actively discern between the liquid and gas states along a continuous fiber and can accurately pinpoint the liquid level. <strong><i>How It Works</strong></i> The technology uses a resistive heater wire bundled with the optical fiber. The heater is pulsed to induce a local temperature change along the fiber, and the fiber Bragg grating data is used to monitor the subsequent cooling of the fiber. The length of fiber in the liquid cools more rapidly than the portion of the fiber in the gas above the liquid. The measurement system accurately establishes the location of this transition to within 1/4-inch. <strong><i>Why It Is Better</strong></i> Armstrong's liquid level sensing technology was originally developed to measure cryogenic liquid levels in rockets, and it represents a significant advancement in the state of the art in this application. Conventional methods for measuring cryogenic liquid levels rely on cryogenic diodes strategically placed along a rod or rack. The diodes are mounted in pre-selected, relatively widely spaced positions along the length of a rod; this configuration provides limited, imprecise data. Furthermore, each diode on the rod has two wires associated with it, which means a single system may require a large number of wires, making installation, connectivity, and instrumentation cumbersome. Armstrong's novel technology provides liquid measurements with much greater precision, achieving measurements at 1/4-inch intervals. Furthermore, the streamlined system uses just two wires, which greatly simplifies installation and instrumentation. Due to its extraordinary accuracy and ease of use, Armstrong's measurement system offers important advantages for a wide range of applications beyond cryogenic liquids. <strong><i>In Addition</strong></i> Researchers have developed a new manufacturing process that improves the ability of fiber optic sensing systems to measure temperature and liquid levels when operating in humid environments. The process involves eliminating moisture from the optical fiber coating, then completing the sensor assembly within humidity-controlled conditions. The resulting sensor hardware provides precise and accurate measurements even when operating in a humid environment. <b><i>For more information about the full portfolio of FOSS technologies, see DRC-TOPS-37 or visit&nbsp;<a href=https://technology-afrc.ndc.nasa.gov/featurestory/fiber-optic-sensing>https://technology-afrc.ndc.nasa.gov/featurestory/fiber-optic-sensing</a></b></i>